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 Help Answering Question Originally Posted on Chemicals High Temperature TCI

Bill Valerioti's profile image
Bill Valerioti posted 02-11-2023 02:41 PM

Hello My name is Kris Rivera. I am a new Level 1 Coatings Inspector. I work at an an oil refinery in Louisiana. Looking to see what is the best solution to my problem. 


   I am working on industrial vessels and piping that are live and in process. We will be cleaning and coating these substrates. The operating temperatures for these multiple substrates are between 175-400 degrees. We are unable to shut down these structures to work under ambient conditions. We will be performing all cleaning and coating under the current operating temperature ranges.


   I have the gauges and probe that can endure these temperatures for dry film thickness. I do not however have the proper gauge or probe that will be able to take anchor profile readings at these temperatures. I have reached out to Elcometer and Deflesko and they do not manufacture any probes that can operate under these extreme temperatures. These temperatures are too extreme for Testex Tape. The comparator would not be accurate enough for these situations.

   In your experience, what would be the best way/tool to use to measure anchor profile under these extreme temperatures? My email is Kris@KrisRivera.com. If you could point me in the right direction your time would be greatly appreciated!



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Kristopher Rivera
Chalmette LA
+15859677484
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Christopher Fyfe's profile image
Christopher Fyfe

Hi Kris,

Maintenance activities on live lines are typically controlled by proprietary procedures. (and) although these procedures may refer to quality control requirements, such as confirming the surface profile. The governing document or action should be safety. Therefore, within the site’s proprietary procedures, there should be limitations or recommendations on air blast pressure and type/make of abrasive. These air pressure limitations are based on

·         Age of the equipment, or lines (safety)

·         Remaining wall thickness, or pitting (safety)

·         Integrity engineering assessments (safety)

·         Blast media and pressure to maintain safe operative engagement. (Safety)

Additionally, maintenance on aging substrates typically will not resemble surface conditions on new steel, often showing heavy leaves of surface degradation or pitting. Therefore, taking and recording the surface profile although ticks a box has little value.

Recommendation.

Raise a technical engineering query in advance of the project start, informing that due to the substrate temperature, and from a technical (no method) and safety standpoint (hot surface) surface profile readings are not possible.

Solution.

Due to the air pressure and velocity, hardness of blast media it is reasonable to assume the profile will be achieved, it should be known that this will be a qualitative empirical assessment. Should the project require quantitative assurance then the project will need to supply steel test plates with the same steel composition to the lines. The test plates will be cleaned progressively and used to verify the surface profile.