As many TCI members appreciate, Metal Dusting is a potential damage mechanism to iron- and nickel base alloys in carbon-supersaturated gaseous atmospheres (carbon activity ac > 1) with metal temperatures between 480C and 900C (900F to 1650F).
Given that some new alloys have been introduced in the past 5 years, generally with higher levels of chromium and/or copper, or aluminum (such as Haynes International alloy NO6235 or Special Metals alloy 693), I'm curious to know: 1) if owner/users and failure analysis/met labs continue to see metal dusting damage in process, such as steam reforming, methanol production, and syngas containing CO, CO2, H2, and H2O, and 2) has your site/company deployed newer higher chromium/copper or alumina-forming alloys in services prone to Metal Dusting.
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William L. (Bill) Valerioti
Chair, Process Industries Technical Committee TC 07
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